Flexible Pouch Packaging for Personal Care SKUs

Kunsida’s flexible packaging line allowed the client to manage dozens of small-batch SKUs with minimal changeover time.

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The client sells hair care and skincare sachets in supermarkets and hotels. The expanding SKU count outgrew their single-format equipment.

Challenges

  • High/low viscosity and foaming fluids
  • Hanging, easy-tear, and varied pouch designs
  • Frequent changeovers
  • 90% product line coverage by one system

Kunsida’s Solution

We delivered a modular horizontal pouch machine featuring:

  • Swappable filler types (piston, rotor)
  • Custom pouch mold compatibility
  • One-click parameter recall
  • Integrated vision detection
  • Optional coding and labeling modules

Results

Changeover time dropped from 40 minutes to 5. Output surged, and the client praised the flexibility and consistency. The system is now their flagship packaging model.

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