Olive oil is rich in unsaturated fatty acids, making it highly susceptible to oxidative rancidity upon contact with oxygen, which leads to a loss of nutritional value.An ideal package for olive oil must meet these core requirements: high barrier properties, light resistance, and excellent sealability.
Susceptibility to Oxidation: It easily becomes rancid when exposed to air, degrading its nutrients and flavor.
Light Sensitivity: UV exposure accelerates oxidation and spoilage, requiring protection from light.
Viscosity: Its thicker consistency and weaker flow can lead to residue and dripping during filling, demanding high precision in measurement.
This equipment effectively addresses the challenges of automated ketchup packaging:
● The storage hopper features a built-in variable-frequency stirring device with heat retention functionality, preventing spoilage caused by prolonged exposure to air.
● Utilizing a servo high-precision rotary pump filling system, it achieves high-accuracy filling even with highly viscous ketchup, ensuring stable net content per pouch and reducing ketchup waste.
● It enables continuous bag picking, opening, filling, and sealing. With a speed of up to dozens of bags per minute, it significantly increases production capacity.
To address these characteristics, the horizontal pre-made pouch packaging machine offers four core advantages through its technical adaptability:
1. Dramatically Enhanced Production Efficiency
Operates over 4 times faster than manual packaging.
Runs continuously without fatigue, perfectly meeting the demands of large-scale production.
2. Precision that Protects Product Quality
Utilizes a PLC control system and servo motor technology for a filling accuracy within ±1% and bag length positioning error of less than 0.5mm.
Incorporates advanced sealing technology and an intelligent temperature control system to ensure airtight, leak-proof seals that effectively block out air and extend the shelf life of the olive oil.
3. Significant Reduction in Overall Costs
Precise measurement reduces material waste.Automation replaces manual labor, potentially cutting labor costs by over 30%.Compatible with standardized pre-made pouches, minimizing material waste from imprecise cutting, further reducing expenses.
Key Machine Details & Features:
Intelligent Control Unit: Features an imported PLC controller and a multi-language touchscreen HMI for intuitive operation. It records real-time data (time, quantity, metrics) for production traceability and features automatic fault alarms, simplifying management.
Precision Filling System: Equipped with a piston pump filling unit, optimized with a drip-proof mechanism for viscous oils like olive oil. The fill volume is flexibly adjustable from 5ml to 1000ml, catering to diverse needs from small samples to large packages.
Reliable Sealing Mechanism: Employs integrated heat sealing technology and a dual-path temperature control system for precise, adjustable sealing temperatures. It adapts to packaging materials of different thicknesses, creating strong, clean seals. Supports various cutting methods (straight, serrated) for an aesthetic finish.
Safety & Protection Design: Includes an emergency stop button, bag presence detection, and auto-stop functions. The machine halts immediately upon reaching the set quantity or detecting an abnormality, preventing damage and waste while ensuring operator safety.
Wide Bag Compatibility: Compatible with common composite material stand-up bags such as AL foil bags, KPET/CPP, NY/PE, VMPET metallized bags, and can also accommodate custom bag types required by clients!
Standard Stand-up Bag: The most common bag type, stands stably, easy to display.
Stand-up Bag with Spout: Convenient for immediate consumption, especially suitable for outdoor, kitchen, and other lifestyle scenarios.
Shaped/Stand-up Bag: Features unique corner or bottom designs for novel shapes and high brand recognition.
Stand-up Bag with Zipper: Allows repeated sealing, maintains content freshness, and enhances user experience.(We can recommend suitable packaging machinery based on the client's actual bag type.)
Machine Specifications & Service:
Pouch Size Range: Width: 120mm - 260mm; Length: 100mm - 350mm
Filling Capacity Range: 10 grams - 1000 grams
Air Consumption: 0.5 m³/min (requires connection to an air compressor)
Pouch Handling: Uses pneumatic suction cups for pickup.
We can provide OEM custom packaging machine services. If needed, please email me or leave a message. Thank you for your time!
E-mail: info@ksdmachine.com
Phone: +86 13726511228
WhatsApp: +86 13726511228
