Powder products span multiple sectors such as food (e.g., milk powder, flour), chemicals (e.g., pigments, additives), and pharmaceuticals (e.g., medicinal powders). They present the following technical challenges for automatic filling:
1、Wide Variations in Flowability: Powders differ greatly in how easily they flow, ranging from free-flowing types like milk powder and coffee, to moderately flowing ones like flour and meal replacement powders, to poorly flowing materials like pigments and toner. This leads to significant differences in discharge difficulty.
2、Dust Generation and Contamination: Fine powders easily create dust during handling and dispensing. This not only contaminates the production environment but can also affect dosing accuracy. Certain chemical and pharmaceutical powders even pose potential safety risks.
3、Moisture Absorption and Clumping: Most powders are humidity-sensitive. Upon contact with air, they tend to absorb moisture and form clumps, which can cause blockages in the discharge system and negatively impact product shelf life.
This Horizontal Pre-made Pouch Powder Packaging Machine achieves efficient, precise, and clean packaging. Compared to other machines, it offers the following key advantages:
1.Unrivaled Precision: Combines a high-precision, servo-driven screw filling system with weight feedback compensation. This guarantees accurate weight for every bag, significantly reducing product waste.
2.An Exceptionally Clean Production Environment: Features a fully enclosed filling system and an integrated dust collection unit, which nearly eliminate dust leakage during packaging. This protects product purity and maintains workshop cleanliness.
3.Remarkable High Efficiency: The fully automated process—from pouch pickup and opening, to filling and double heat sealing—operates seamlessly. It reaches speeds of up to 65 bags per minute, greatly enhancing your production capacity.
4.Superior Brand Image: Uses beautifully pre-printed pouches. The finished packages are flat, aesthetically pleasing, and feature strong seals, maximizing your brand design and enhancing product value.
5.Excellent Flexibility: Quick-change grippers and tooling allow for easy switching between different pouch sizes and types, effectively meeting small-batch, high-variety production needs.
6.Pouch Feeding & Opening Mechanism: Utilizes vacuum suckers for pouch pickup combined with servo positioning, achieving a pickup accuracy rate exceeding 99%. The opening process employs dual suction cups for symmetrical opening, enabling rapid handling of even thin and lightweight pouches while avoiding jams or failures.
7.Filling System: Can be equipped with either volumetric or gravimetric (weighing) filling devices. Volumetric filling is suitable for small to medium doses, while gravimetric filling meets large-dose and high-precision requirements. The filling spout extends deep into the pouch, reducing dust from powder impact and minimizing residual air inside the pouch.
8.Sealing & Shaping Mechanism: Incorporates a double heat sealing design. The seal temperature and pressure are precisely adjustable to accommodate different pouch film materials, ensuring high seal strength and excellent integrity to prevent powder leakage. After sealing, a shaping and flattening unit ensures the finished bags have a neat and standardized appearance for easy subsequent boxing and storage.
9.Intelligent Control System: Features a touch-screen HMI (Human-Machine Interface) for intuitive setting of packaging parameters (e.g., pouch length, fill weight, speed). It supports parameter storage and recall, and includes fault alarms (e.g., for missing pouches, opening failures, filling errors), allowing operators to quickly identify and resolve issues.
10.Hygienic & Maintenance-Friendly Design: Product contact parts like the discharge chute and filling hopper are quickly detachable for cleaning, with no hard-to-clean dead spots. The machine base is equipped with casters for easy mobility and maintenance, reducing the difficulty of equipment upkeep.Regarding details, our packaging machine performs better than competitors: it includes an easy-to-adjust bag sizing mechanism, quantitative filling for ketchup, and a double heat-sealing process. This effectively mitigates issues of damage and leakage prone to occur during ketchup packaging and transportation.
Pouch Compatibility：
Three-Side Seal Pouches: Ideal for small-dose powder packaging (e.g., milk powder, coffee). They provide tight seals and have a compact storage footprint.
Four-Side Seal Pouches: Offer superior seal integrity, making them suitable for powders requiring high moisture and oxygen barrier protection, such as pharmaceutical powders and high-end chemical powders.
Stand-Up Pouches (with/without spout): Feature a self-standing base for convenient consumer use and storage. Excellent for protein powder, meal replacements, flour, and similar products. Versions with a spout allow for repeated resealing.
Zipper Pouches: Support multiple openings and closings, ideal for powders requiring long-term storage (e.g., baking flour, chemical additives). No additional sealing measures are needed after the initial packaging.
Special-Shaped Pouches: Compatible with uniquely shaped pre-made pouches (e.g., round, square) to meet customized branding and packaging needs. (Note: Customized opening mechanisms are required based on the specific pouch design).
This horizontal pre-made pouch powder packaging machine is compatible with pouches within the following ranges:
Pouch Width: 120 - 260 mm
Pouch Length: 100 - 350 mm
Filling Capacity: 10 - 1000 grams
Air Consumption: 0.5 m³/min
Pouch Handling: Utilizes pneumatic suction cups for pickup. Requires an external air compressor for operation.
Choose Our Machine: Your Packaging Partner
Selecting our Horizontal Pre-made Pouch Powder Packaging Machine is more than just purchasing a piece of equipment; it's integrating a reliable, efficient, and professional packaging partner into your operation. We transform the cumbersome process of powder packaging into a stable, clean, and highly rewarding production advantage.
Contact us today to discuss your needs and let us tailor the optimal powder packaging solution for you!
We also provide OEM custom packaging machine services. Should you have any requirements or inquiries, please feel free to email me or leave a message.Thank you for your time and interest!
E-mail: info@ksdmachine.com
Phone: +86 13726511228
WhatsApp: +86 13726511228
